Cat dealers know how to help you maximize your investment and ensure you achieve the highest levels of durability, reliability and productivity. Your business depends on having the right equipment for the job. We deliver like-new performance for a fraction of the cost of buying a new machine or power train.
Inspection/Evaluation
We perform fluid analysis, visual inspections and review maintenance/S·O·S(SM) analysis services to develop a customized rebuild plan and cost estimate. Certified Rebuild includes more than 350 tests and inspections; Certified Power Train, up to 200.
Disassembly
Your machine or power train is disassembled. All hoses, belts, seals, gaskets, bearings, knobs, wiring, switches and gauges will be replaced with new parts. Remaining parts are inspected and measured against strict reusability guidelines. Parts that don’t meet the guidelines are replaced with new or Cat Reman parts—
or reconditioned to meet specifications. Approximately 7,000 parts are replaced in machines; 3,000 in power trains.
Reconditioning
This includes work not typically included in an overhaul. Frames are examined and, if necessary, straightened, welded and reinforced. Worn linkage pins and shaft bearings are replaced. Hydraulic systems are returned to their original levels of performance, reliability and cleanliness, meeting ISO 18/15. Electronic control modules and software are replaced.
Engineering Updates
Improvements introduced after the original date of manufacture are incorporated.
Power Train Tests
The engine, fuel system, transmission, torque converter, differential, final drives and radiator are inspected, reconditioned and updated with new or qualified parts. Each component is thoroughly bench tested before reinstallation.
Reassembly
All critical torques, clearances and pressure settings are maintained and recorded during reassembly. Engine wiring harnesses are always replaced. Other wiring is replaced on full machine rebuilds only
Performance Testing
Quality control includes testing. Standard tests include: turbocharger boost, throttle response, stall speed rpm, transmission and steering clutch response, and hydraulic and pilot relief valve pressures. Contamination control procedures ensure the unit meets total system cleanliness of ISO 18/15. Instrument and operational testing ensure field and shop performance levels match.
Available Repair Options
Please find below the list of available repair options on offer, and links to download technical brochures.
| Machine or Equipment | Technical Brochure |
|---|---|
| 320 C & D Final Drive Repair | Download Brochure |
| 980H Rebuild Option Engine & Powertrain | Download Brochure |
| D6T Final Drive Repair | Download Brochure |
| Hydraulic Cylinder Repair | Download Brochure |
| MACORP 320D C6.4 Engine Repair | Download Brochure |
| MACORP 3408 Engine Overhaul Repair | Download Brochure |
| MACORP 3500 Series Repair | Download Brochure |
| MACORP C-Series Engine & Powertrain Repair | Download Brochure |
| MACORP C-Series Engine Only Repair | Download Brochure |
| MACORP C18 Bundled Repair | Download Brochure |
| MACORP C18 Engine Overhaul Repair | Download Brochure |
| MACORP D6R Level 1 Engine Overhaul Repair | Download Brochure |
| MACORP D6R Torque Converter Repair | Download Brochure |
| MACORP D6R Transmission Repair | Download Brochure |
| MACORP D6R T Final Drive Repair | Download Brochure |
| MACORP D6T C9 Engine Repair | Download Brochure |
| MACORP D6T Torque Converter Repair | Download Brochure |
| MACORP D6T Transmission Repair | Download Brochure |
| MACORP Marine Engine Repair | Download Brochure |
